EVA Foam • Packaging

EVA Foam Packaging — Premium Inserts

EVA foam is the material of choice when packaging must look and feel premium — dense, matte, precise and durable. NestPack manufactures EVA foam inserts for high-end tool kits, surgical trays, watch and jewellery boxes, cosmetic gifting and enterprise product launches. Densities from 60 to 200 kg/m³ let us tune softness for optics or firmness for heavy hand tools. EVA cuts with mirror-sharp edges on our CNC routers and takes hot-stamping, embossing and screen printing for branded interiors. Bengaluru dispatch with pan-India delivery in 2–4 days.

+91 96863 88696

Made in India ISO-grade QC 35+ cities served Prototype in 5 days

What we offer

60–200 kg/m³

From soft cosmetic trays to iron-firm tool cavities.

Mirror-Sharp Edges

CNC-machined finish with no fuzzing or debris.

Brandable Surface

Hot stamping, embossing, screen printing and lamination.

Colour Match

Black, grey, blue, red and Pantone-matched customs.

Layered Assembly

Multi-layer inserts with hidden compartments.

Retail-Ready QC

100% visual inspection for gifting-grade finish.

Specifications

Density	Feel	Application
60 kg/m³	Soft, slightly compressible	Cosmetic and jewellery trays
100 kg/m³	Firm, holds shape	Watches, small electronics
150 kg/m³	Rigid, dense	Hand tools, surgical kits
200 kg/m³	Iron-firm	Heavy engineering tools

Industries we serve

Materials & related products

Our process

01
Concept & Colour
Confirm density, colour and branding surface.
02
CAD Design
Layered cavity layout with lift cut-outs and labels.
03
CNC + Branding
Machined cavities, hot stamped or screen printed.
04
Dispatch
Retail-ready in printed cartons if needed.

Delivering across India

Bengaluru dispatch with 2–4 day transit to every major industrial hub.

Frequently asked questions

Which EVA density is best for a premium tool kit?

150 kg/m³ black EVA is the most common choice — dense enough to hold tools firmly with a premium matte finish.

Can EVA be branded with a logo?

Yes. We hot stamp, emboss, screen print and laser mark EVA inserts.

Is EVA hypoallergenic and safe for medical use?

Yes — medical-grade EVA is latex-free and used inside surgical instrument trays.

What is the MOQ for EVA inserts?

No MOQ for prototypes. Production runs typically start at 50 pieces.

Do you offer coloured EVA to match a brand?

Yes, standard colours are stocked and custom Pantone matches are possible on 500+ piece orders.