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Hard Case Foam Catalog · Bengaluru 560066

Hard Case Foam Fitments — Full Case Catalog (India)

Custom XLPE / PU foam inserts and pluck-foam for every major rugged-case family — Protector, Air, Storm, Vault, Nanuk, SKB and Explorer-style cases. Designed and CNC-cut in Whitefield, Bengaluru 560066. Browse 69+ case sizes below and request a fitment quote in 24 hours.

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Showing 69 of 69 cases
Foam fitment example for Protector-style 1150-equiv hard case
Protector-styleTool control

1150-equiv

Interior: 215×149×86 mm (8.5×5.9×3.4 in)

PluckLayered XLPECNC cavity
Foam fitment example for Protector-style 1170-equiv hard case
Protector-styleSurvey & calibration

1170-equiv

Interior: 267×183×105 mm (10.5×7.2×4.1 in)

PluckLayered XLPECNC cavity
Foam fitment example for Protector-style 1200-equiv hard case
Protector-styleTool control

1200-equiv

Interior: 235×181×105 mm (9.3×7.1×4.1 in)

PluckLayered XLPECNC cavity
Foam fitment example for Protector-style 1300-equiv hard case
Protector-styleSurvey & calibration

1300-equiv

Interior: 236×181×155 mm (9.3×7.1×6.1 in)

PluckLayered XLPECNC cavity
Foam fitment example for Protector-style 1400-equiv hard case
Protector-styleMedical field kit

1400-equiv

Interior: 300×229×132 mm (11.8×9.0×5.2 in)

PluckLayered XLPECNC cavity
Foam fitment example for Protector-style 1450-equiv hard case
Protector-styleTool control

1450-equiv

Interior: 374×260×154 mm (14.7×10.2×6.1 in)

PluckLayered XLPECNC cavity
Foam fitment example for Protector-style 1500-equiv hard case
Protector-styleBroadcast & camera

1500-equiv

Interior: 428×286×155 mm (16.9×11.3×6.1 in)

PluckLayered XLPECNC cavity
Foam fitment example for Protector-style 1510-equiv (carry-on) hard case
Protector-styleAvionics / LRU

1510-equiv (carry-on)

Interior: 502×279×193 mm (19.8×11.0×7.6 in)

PluckLayered XLPECNC cavity
Foam fitment example for Protector-style 1520-equiv hard case
Protector-styleBroadcast & camera

1520-equiv

Interior: 453×353×170 mm (17.8×13.9×6.7 in)

PluckLayered XLPECNC cavity
Foam fitment example for Protector-style 1535-equiv (carry-on) hard case
Protector-styleAvionics / LRU

1535-equiv (carry-on)

Interior: 518×284×183 mm (20.4×11.2×7.2 in)

PluckLayered XLPECNC cavity
Foam fitment example for Protector-style 1550-equiv hard case
Protector-styleSurvey & calibration

1550-equiv

Interior: 472×357×193 mm (18.6×14.1×7.6 in)

PluckLayered XLPECNC cavity
Foam fitment example for Protector-style 1600-equiv hard case
Protector-styleDefence weapons

1600-equiv

Interior: 548×419×200 mm (21.6×16.5×7.9 in)

PluckLayered XLPECNC cavity
Foam fitment example for Protector-style 1610-equiv hard case
Protector-styleBroadcast & camera

1610-equiv

Interior: 548×419×267 mm (21.6×16.5×10.5 in)

PluckLayered XLPECNC cavity
Foam fitment example for Protector-style 1620-equiv hard case
Protector-styleDefence weapons

1620-equiv

Interior: 548×419×355 mm (21.6×16.5×14.0 in)

PluckLayered XLPECNC cavity
Foam fitment example for Protector-style 1650-equiv hard case
Protector-styleDrone & UAV

1650-equiv

Interior: 725×417×200 mm (28.5×16.4×7.9 in)

PluckLayered XLPECNC cavity
Foam fitment example for Protector-style 1700-equiv hard case
Protector-styleLong / Rifle

1700-equiv

Interior: 898×478×175 mm (35.4×18.8×6.9 in)

PluckLayered XLPECNC cavity
Foam fitment example for Protector-style 1720-equiv (long) hard case
Protector-styleDefence weapons

1720-equiv (long)

Interior: 1066×336×133 mm (42.0×13.2×5.2 in)

PluckLayered XLPECNC cavity
Foam fitment example for Protector-style 1750-equiv (long) hard case
Protector-styleDefence weapons

1750-equiv (long)

Interior: 1300×404×155 mm (51.2×15.9×6.1 in)

PluckLayered XLPECNC cavity
Foam fitment example for Air (lightweight) 1485 Air-equiv hard case
Air (lightweight)Broadcast & camera

1485 Air-equiv

Interior: 457×330×175 mm

PluckLayered XLPECNC cavity
Foam fitment example for Air (lightweight) 1535 Air-equiv hard case
Air (lightweight)Avionics / LRU

1535 Air-equiv

Interior: 518×284×183 mm

PluckLayered XLPECNC cavity
Foam fitment example for Air (lightweight) 1555 Air-equiv hard case
Air (lightweight)Drone & UAV

1555 Air-equiv

Interior: 591×356×193 mm

PluckLayered XLPECNC cavity
Foam fitment example for Air (lightweight) 1605 Air-equiv hard case
Air (lightweight)Survey & calibration

1605 Air-equiv

Interior: 660×457×203 mm

PluckLayered XLPECNC cavity
Foam fitment example for Air (lightweight) 1615 Air-equiv hard case
Air (lightweight)Drone & UAV

1615 Air-equiv

Interior: 763×432×190 mm

PluckLayered XLPECNC cavity
Foam fitment example for Air (lightweight) 1637 Air-equiv hard case
Air (lightweight)Drone & UAV

1637 Air-equiv

Interior: 920×532×204 mm

PluckLayered XLPECNC cavity
Foam fitment example for Storm-style iM2050-equiv hard case
Storm-styleTool control

iM2050-equiv

Interior: 275×190×95 mm

PluckLayered XLPECNC cavity
Foam fitment example for Storm-style iM2200-equiv hard case
Storm-styleMedical field kit

iM2200-equiv

Interior: 381×266×155 mm

PluckLayered XLPECNC cavity
Foam fitment example for Storm-style iM2275-equiv hard case
Storm-styleSurvey & calibration

iM2275-equiv

Interior: 381×266×203 mm

PluckLayered XLPECNC cavity
Foam fitment example for Storm-style iM2370-equiv hard case
Storm-styleAvionics / LRU

iM2370-equiv

Interior: 510×280×175 mm

PluckLayered XLPECNC cavity
Foam fitment example for Storm-style iM2400-equiv hard case
Storm-styleBroadcast & camera

iM2400-equiv

Interior: 457×330×175 mm

PluckLayered XLPECNC cavity
Foam fitment example for Storm-style iM2500-equiv hard case
Storm-styleDefence weapons

iM2500-equiv

Interior: 510×360×190 mm

PluckLayered XLPECNC cavity
Foam fitment example for Storm-style iM2620-equiv hard case
Storm-styleDrone & UAV

iM2620-equiv

Interior: 560×355×225 mm

PluckLayered XLPECNC cavity
Foam fitment example for Storm-style iM2720-equiv hard case
Storm-styleTool control

iM2720-equiv

Interior: 560×360×260 mm

PluckLayered XLPECNC cavity
Foam fitment example for Storm-style iM2975-equiv hard case
Storm-styleBroadcast & camera

iM2975-equiv

Interior: 560×430×265 mm

PluckLayered XLPECNC cavity
Foam fitment example for Storm-style iM3220-equiv hard case
Storm-styleLong / Rifle

iM3220-equiv

Interior: 1170×355×150 mm

PluckLayered XLPECNC cavity
Foam fitment example for Vault-style V100-equiv (pistol) hard case
Vault-styleFirearms

V100-equiv (pistol)

Interior: 350×260×120 mm

PluckLayered XLPECNC cavity
Foam fitment example for Vault-style V200-equiv hard case
Vault-styleFirearms

V200-equiv

Interior: 510×270×130 mm

PluckLayered XLPECNC cavity
Foam fitment example for Vault-style V300-equiv hard case
Vault-styleTool control

V300-equiv

Interior: 530×360×175 mm

PluckLayered XLPECNC cavity
Foam fitment example for Vault-style V525-equiv hard case
Vault-styleDefence weapons

V525-equiv

Interior: 660×430×190 mm

PluckLayered XLPECNC cavity
Foam fitment example for Vault-style V770-equiv (rifle) hard case
Vault-styleLong / Rifle

V770-equiv (rifle)

Interior: 1100×360×150 mm

PluckLayered XLPECNC cavity
Foam fitment example for Vault-style V800-equiv (rifle) hard case
Vault-styleLong / Rifle

V800-equiv (rifle)

Interior: 1300×400×170 mm

PluckLayered XLPECNC cavity
Foam fitment example for Micro / Pistol 1050-equiv hard case
Micro / PistolTool control

1050-equiv

Interior: 192×118×66 mm

PluckLayered XLPECNC cavity
Foam fitment example for Micro / Pistol 1060-equiv hard case
Micro / PistolSurvey & calibration

1060-equiv

Interior: 248×135×60 mm

PluckLayered XLPECNC cavity
Foam fitment example for Micro / Pistol 1075-equiv hard case
Micro / PistolTool control

1075-equiv

Interior: 330×210×45 mm

PluckLayered XLPECNC cavity
Foam fitment example for Micro / Pistol 1085-equiv hard case
Micro / PistolTool control

1085-equiv

Interior: 365×255×44 mm

PluckLayered XLPECNC cavity
Foam fitment example for Micro / Pistol 1095-equiv (laptop) hard case
Micro / PistolAvionics / LRU

1095-equiv (laptop)

Interior: 404×290×60 mm

PluckLayered XLPECNC cavity
Foam fitment example for Nanuk-style 905-equiv hard case
Nanuk-styleTool control

905-equiv

Interior: 245×170×95 mm

PluckLayered XLPECNC cavity
Foam fitment example for Nanuk-style 910-equiv hard case
Nanuk-styleSurvey & calibration

910-equiv

Interior: 292×165×105 mm

PluckLayered XLPECNC cavity
Foam fitment example for Nanuk-style 920-equiv hard case
Nanuk-styleDrone & UAV

920-equiv

Interior: 377×242×136 mm

PluckLayered XLPECNC cavity
Foam fitment example for Nanuk-style 925-equiv hard case
Nanuk-styleBroadcast & camera

925-equiv

Interior: 424×284×130 mm

PluckLayered XLPECNC cavity
Foam fitment example for Nanuk-style 935-equiv hard case
Nanuk-styleDrone & UAV

935-equiv

Interior: 511×279×202 mm

PluckLayered XLPECNC cavity
Foam fitment example for Nanuk-style 945-equiv hard case
Nanuk-styleAvionics / LRU

945-equiv

Interior: 545×376×190 mm

PluckLayered XLPECNC cavity
Foam fitment example for Nanuk-style 950-equiv hard case
Nanuk-styleDefence weapons

950-equiv

Interior: 540×404×205 mm

PluckLayered XLPECNC cavity
Foam fitment example for Nanuk-style 960-equiv hard case
Nanuk-styleBroadcast & camera

960-equiv

Interior: 540×404×267 mm

PluckLayered XLPECNC cavity
Foam fitment example for Nanuk-style 985-equiv (long) hard case
Nanuk-styleLong / Rifle

985-equiv (long)

Interior: 950×340×152 mm

PluckLayered XLPECNC cavity
Foam fitment example for SKB-style iSeries 0907-equiv hard case
SKB-styleTool control

iSeries 0907-equiv

Interior: 230×175×100 mm

PluckLayered XLPECNC cavity
Foam fitment example for SKB-style iSeries 1209-equiv hard case
SKB-styleSurvey & calibration

iSeries 1209-equiv

Interior: 300×220×130 mm

PluckLayered XLPECNC cavity
Foam fitment example for SKB-style iSeries 1510-equiv hard case
SKB-styleBroadcast & camera

iSeries 1510-equiv

Interior: 381×265×155 mm

PluckLayered XLPECNC cavity
Foam fitment example for SKB-style iSeries 2011-equiv hard case
SKB-styleAvionics / LRU

iSeries 2011-equiv

Interior: 510×285×140 mm

PluckLayered XLPECNC cavity
Foam fitment example for SKB-style iSeries 2918-equiv hard case
SKB-styleDrone & UAV

iSeries 2918-equiv

Interior: 740×460×190 mm

PluckLayered XLPECNC cavity
Foam fitment example for SKB-style iSeries 3019-equiv hard case
SKB-styleDefence weapons

iSeries 3019-equiv

Interior: 775×485×230 mm

PluckLayered XLPECNC cavity
Foam fitment example for SKB-style iSeries 3614-equiv (rifle) hard case
SKB-styleLong / Rifle

iSeries 3614-equiv (rifle)

Interior: 915×360×135 mm

PluckLayered XLPECNC cavity
Foam fitment example for SKB-style iSeries 4214-equiv (rifle) hard case
SKB-styleLong / Rifle

iSeries 4214-equiv (rifle)

Interior: 1080×360×135 mm

PluckLayered XLPECNC cavity
Foam fitment example for Explorer-style 2209-equiv hard case
Explorer-styleTool control

2209-equiv

Interior: 220×160×95 mm

PluckLayered XLPECNC cavity
Foam fitment example for Explorer-style 2712-equiv hard case
Explorer-styleMedical field kit

2712-equiv

Interior: 270×246×124 mm

PluckLayered XLPECNC cavity
Foam fitment example for Explorer-style 3005-equiv hard case
Explorer-styleSurvey & calibration

3005-equiv

Interior: 300×210×130 mm

PluckLayered XLPECNC cavity
Foam fitment example for Explorer-style 3818-equiv hard case
Explorer-styleBroadcast & camera

3818-equiv

Interior: 380×270×180 mm

PluckLayered XLPECNC cavity
Foam fitment example for Explorer-style 4419-equiv hard case
Explorer-styleAvionics / LRU

4419-equiv

Interior: 440×320×190 mm

PluckLayered XLPECNC cavity
Foam fitment example for Explorer-style 5325-equiv hard case
Explorer-styleDefence weapons

5325-equiv

Interior: 530×360×255 mm

PluckLayered XLPECNC cavity
Foam fitment example for Explorer-style 7630-equiv (long) hard case
Explorer-styleLong / Rifle

7630-equiv (long)

Interior: 770×255×305 mm

PluckLayered XLPECNC cavity
Foam material guide

Choose the right foam for your case

XLPE Pluck-Foam

Pre-scored cubed XLPE — pluck cubes by hand to fit any equipment. Lowest cost, fastest turnaround. Best for prototypes, low-volume kits and field-serviceable tool boxes.

Layered XLPE + EVA top

Stacked XLPE base layers with a contrast-coloured EVA or PU top layer. Cleaner cavities, better presentation, ideal for OEM packaging, surgical kits and broadcast equipment.

CNC-Contoured PU / XLPE

Tight-tolerance (±0.5 mm) CNC-cut cavities matched to your equipment CAD. The premium choice for avionics LRUs, defence weapon systems and high-value drone payloads.

Process

How we build your fitment

  1. 1

    Send case model & drawings

    Share your case model (Protector 1510, Nanuk 935, etc.) and equipment dimensions or CAD.

  2. 2

    CAD design

    Our team produces a foam-cavity CAD layout with cushion thickness and ESD requirements.

  3. 3

    Prototype

    Pluck-foam or CNC-contoured prototype delivered in 5–7 working days for fitment trial.

  4. 4

    Drop-test

    Optional drop-test to ASTM D5276 / ISTA 3A. Iterate density / layering until pass.

  5. 5

    Production

    Series production from our Whitefield, Bengaluru 560066 facility — 10–15 day lead times.

FAQ

Hard case foam — common questions

Do you sell the hard cases too, or only the foam fitments?
NestPack manufactures the foam fitments — pluck-foam, layered XLPE and CNC-contoured PU inserts. We can supply matching empty cases on request through our case-import partners, but our core product is the custom foam insert that fits inside the case you already own.
Can you match a Pelican 1510 carry-on case foam insert?
Yes. We routinely build foam fitments for Protector-style 1510-equivalent carry-on cases, including pluck-foam, layered XLPE/EVA tops and CNC-contoured cavities for avionics LRUs, drones and broadcast kits. Send your case model and equipment dimensions for a 24-hour quote.
What's the lead time for a custom hard case foam fitment?
Prototype foam inserts typically ship in 5–7 working days from drawing approval. Production runs of 10–500 units ship in 10–15 working days from our Whitefield, Bengaluru 560066 facility, depending on quantity, foam grade and finish.
Do you do pluck foam (cubed) only, or full CNC cavity inserts?
Both. Pluck-foam (pre-scored cubed XLPE) is the lowest-cost option for low volumes. CNC-contoured cavities give a tighter fit and a more premium look — recommended for OEM presentation kits and high-volume defence/aerospace contracts.
Can the foam be ESD-safe for avionics LRUs and electronics?
Yes. We supply pink anti-static EPE and black conductive foam for any cavity that contacts ESD-sensitive avionics line-replaceable units, PCBs or test equipment. Surface resistivity is documented on the material data sheet on request.

Have a case model in mind?

Send the model number — we'll quote a custom foam fitment within 24 hours.

Related

Related foam products

XLPE FoamPU FoamCNC-Cut FoamCustom Foam Inserts