Aerospace
LRU cradles, avionics cases, sensor transit foam.
Related products
XLPE cradles, IP67 cases
Case & Foam Product Finder · Since 2021
Find your protective hard case in seconds.
Search 127+ waterproof, trolley and heavy-duty hard cases by internal L × W × H. Custom EPE / XLPE / EVA / PU foam fitments — made in Whitefield, Bengaluru. Ships pan-India.
Aerospace Defence Medical Electronics
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Case & Foam Catalog
Protective Hard Cases with Custom Foam
Why NestPack
Built for Indian industry. Trusted by OEMs & MSMEs.
Ten reasons buyers across aerospace, defence and electronics send us their toughest protective packaging briefs.
Engineering Design Support
CAD-driven fitment design from your drawing, sample, or product photo.
Precision CNC Foam Cutting
Multi-axis CNC and die-cutting for repeatable ±1 mm cavities.
Custom Foam Inserts
EPE, XLPE, EVA, PU and ESD grades matched to your load and drop profile.
Waterproof Hard Cases
IP67-rated shells with pressure valves and gasket sealing.
Anti-Static Packaging
ESD-safe foam and case linings for electronics and semiconductors.
Export-Ready Packaging
ISPM-15 compliant crates and multi-modal transit packaging.
Quality Inspection
Dimensional QC, drop testing and documented material traceability.
Quick Delivery
Prototypes in 5–7 days. Production batches in weeks, not months.
Custom Branding
Screen-printed logos, laser-etched IDs and pantone-matched foam.
Low MOQ
Order from 1 unit for prototypes, scale to thousands seamlessly.
Industries We Serve
Mission-critical protective packaging across 20+ sectors.
From aerospace LRUs to EV battery packs — every fitment is engineered against your drop, vibration and thermal profile.
Defence
Field-deployable cases for optics, comms and ordnance.
Related products
Waterproof trolley cases
Medical Devices
Sterile-look PU foam for scanners and instruments.
Related products
PU + ESD foam kits
Electronics
ESD-safe fitments for PCBs, modules and prototypes.
Related products
ESD foam inserts
Automation
Robotic end-effector and controller transit cases.
Related products
CNC foam + hard case
Semiconductor
Cleanroom-friendly wafer and probe packaging.
Related products
Anti-static EPE
Telecom
Radio, RRU and antenna field-service cases.
Related products
Trolley waterproof cases
Robotics
Precision-cut cradles for actuators and sensors.
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Custom PU + EVA
EV & Battery
Cell-level and pack-level transit packaging.
Related products
Fire-retardant foam
Testing Equipment
Calibrated instrument cases with impact isolation.
Related products
Multi-density foam
Industrial Machinery
Spare-part kits, tool-control foam and crates.
Related products
Tool-shadow foam
Manufacturing Capability
An engineering-first facility, purpose-built for protective packaging.
A tour through the process — from CNC foam cutting to inspected dispatch.
Facility
Factory Floor
Bengaluru
Facility
CNC Machines
Multi-axis routing
Facility
Foam Cutting
CNC + die-cut + waterjet
Facility
Assembly
Precision fitting
Facility
Quality Inspection
Dimensional + drop test
Facility
Packaging
Custom labeled cartons
Facility
Dispatch
Pan-India logistics
Facility
Warehouse
Ready stock catalog
Facility photos available on request — email sales@nestpack.in
Machine List
Equipment behind every NestPack fitment.
Representative equipment — the full machine list, calibration certificates and shop-floor layout are available under NDA.
| Machine | Purpose | Accuracy | Capacity | Year |
|---|---|---|---|---|
| CNC Foam Router | Complex cavity cutting | ±1.0 mm | 2000 × 1200 mm bed | 2022 |
| Waterjet Cutter | Dense foam & composite | ±0.5 mm | 1500 × 1000 mm bed | 2023 |
| Die-Cut Press | High-volume flat parts | ±1.5 mm | 40-ton press | 2021 |
| Heat Laminator | Multi-density bonding | Uniform bond | 1200 mm width | 2022 |
| Ultrasonic Welder | PE film & bag sealing | Leak-tested | 50 W generator | 2023 |
| Assembly Line | Case + foam integration | Manual QC | 200 units / shift | 2024 |
Quality Assurance
Seven checkpoints between your brief and your dock.
A predictable quality pipeline — every stage owned by a named engineer, every stage documented.
- 01
Customer Requirement
Drawing, sample or product photo captured with weight, drop-height and environment brief.
- 02
CAD Design
3D fitment CAD generated and shared for approval before any cut.
- 03
Prototype
Physical prototype produced on the actual machine that will run production.
- 04
Production
Batch cut with signed BOM, calibrated tooling and lot traceability.
- 05
Quality Inspection
Dimensional QC, fit-check against master part, foam-density verification.
- 06
Packing
Poly-bagged, labeled with SKU + lot, packed in export-safe cartons.
- 07
Dispatch
Consignment shipped pan-India with tracking and delivery confirmation.
Trusted Customers
Our packaging solutions support companies across:
Client names are held confidential under NDA — sector coverage shown below. References available during vendor onboarding.
Medical
Electronics
Industrial Automation
Manufacturing
Defence
Aerospace
Client Stories
Feedback from procurement, operations and engineering teams.
Names and companies withheld under NDA. Direct references can be arranged during vendor onboarding.
“The CNC-cut XLPE cradles fit our LRUs perfectly on the first prototype. NestPack turned around the design revision in under 48 hours.”
Procurement Lead
Aerospace OEM · Bengaluru, KA
Our Process
Seven steps from brief to your dock.
A predictable workflow so procurement teams and engineering teams stay in sync at every checkpoint.
01
Requirement Discussion
Share drawing, sample or product photo.
02
CAD Design
3D fitment CAD for approval.
03
Prototype
First article in 5–7 days.
04
Approval
Fit-check + sign-off.
05
Manufacturing
Batch production begins.
06
Inspection
Dimensional + QC report.
07
Delivery
Pan-India dispatch.
Technical Expertise
Materials matched to your load, drop and environment.
We work across eight foam and case categories — each with its own density band, cost profile and use-case fit.
EPE Foam
Density / Grade
25–40 kg/m³
General cushioning, light electronics
XLPE Foam
Density / Grade
30–60 kg/m³
Aerospace LRUs, precision instruments
EVA Foam
Density / Grade
60–120 kg/m³
Premium fitments, tool control
PU Foam
Density / Grade
18–35 kg/m³
Medical devices, delicate optics
Tool Control Foam
Density / Grade
Two-tone
Shadow-cut tool trays
ESD Foam
Density / Grade
Anti-static
PCB, semiconductor, electronics
Hard Cases
Density / Grade
IP67 available
Field-deployable protection
Custom Packaging
Density / Grade
Multi-density
Export & specialty transit
Resources
Reference documents for engineering & procurement.
Request the latest PDF pack — we share updated versions with pricing valid at the time of enquiry.
Product Catalogue
127+ hard case models with internal & external dimensions.
Request PDF →
Company Profile
Capabilities, industries served, machine list.
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Material Datasheets
EPE, XLPE, EVA, PU, ESD grade specifications.
Request PDF →
Case Dimensions
Internal / external L×W×H comparison sheet.
Request PDF →
Foam Density Guide
Match load & drop-height to the right density.
Request PDF →
Brochure
One-page overview for procurement teams.
Request PDF →
Frequently Asked Questions
Answers to the 20 questions procurement teams ask most.
Can’t find an answer? Email sales@nestpack.in — we reply within one business day.
Start a project
Need custom protective packaging?
Send a drawing, CAD file or product photo — we return a foam layout proposal within 24 hours, engineered from our Bengaluru facility.