CNC Foam Cutting India | 3-Axis Router Foam Machining

CNC Foam Cutting

NestPack operates dedicated CNC routers for foam machining — 3-axis beds up to 2500 × 1500 mm running specialty bits designed for closed-cell foam. We machine EPE, XLPE, EVA, PU and anti-static grades to ±0.5 mm cavity tolerance with clean matte-finished walls. CAD files (STEP, DXF, IGES, DWG) go straight into our CAM pipeline; prototypes ship in 5–8 working days. Volume runs on multi-part nested sheets keep unit cost low for programmes above 500 pieces/month.

+91 96863 88696

Made in India ISO-grade QC 35+ cities served Prototype in 5 days

What we offer

3-Axis Routing

2500 × 1500 mm bed, 200 mm Z-depth per pass.

±0.5 mm Tolerance

Cavity fit tight enough for optical and precision tools.

Matte Wall Finish

Specialty foam bits — no fuzzing or debris.

CAD to Part

STEP, DXF, IGES, DWG straight into CAM.

Nesting for Volume

Multi-part nested sheets lower cost above 500 pcs/mo.

Multi-Layer Assembly

Layered cavities with hidden compartments and lift cut-outs.

Industries we serve

Materials & related products

Our process

01
CAD Intake
Send STEP / DXF / IGES / DWG under NDA.
02
CAM Setup
Nest, choose bit, set feed and depth.
03
Machine
Router cuts cavity with matte-finish walls.
04
QC & Ship
First-piece measured, batch dispatched.

Delivering across India

Bengaluru dispatch with 2–4 day transit to every major industrial hub.

Frequently asked questions

What foam is best suited to CNC cutting?

XLPE is the gold standard — closed cell, tight structure, clean edges. EVA and EPE machine well too.

What tolerance can you hold?

±0.5 mm on cavity outlines; better on thicker foams and lower feed rates.

Can you machine both sides of a foam block?

Yes — we flip and re-datum for two-sided machining and pocketed compartments.

What is the largest sheet you can machine?

Bed size is 2500 × 1500 mm; larger parts are split and joined.

How long does a prototype take?

5–8 working days from CAD approval.