Medical Foam Inserts
NestPack manufactures medical foam inserts for surgical instrument trays, diagnostic device kits, dental instrument cases, sterile processing trays and hospital field kits. We use medical-grade EVA (latex-free, hypoallergenic) for surgical trays, XLPE for diagnostic cradles, and low-outgassing anti-static grades for imaging and lab equipment. Cavities hold instruments securely through repeated sterilisation cycles, transport and drop events. All materials are RoHS / REACH compliant with material data sheets available for regulatory submissions.
What we offer
Industries we serve
Materials & related products
Our process
- 01Instrument ScanSend instrument list or tray with sample tools.
- 02DesignCavity layout meeting sterilisation and drop specs.
- 03CNC MachiningPrecision-cut EVA or XLPE inserts.
- 04DocumentationMaterial data and biocompatibility docs supplied.
Delivering across India
Bengaluru dispatch with 2–4 day transit to every major industrial hub.
Frequently asked questions
Can your foam inserts survive autoclave sterilisation?
EVA at 150 kg/m³ typically survives 50+ steam autoclave cycles at 121 °C. For higher cycle counts, we specify silicone-lined trays.
Are the materials latex-free?
Yes — our medical EVA and XLPE grades are latex-free and hypoallergenic.
Do you provide biocompatibility documentation?
Material data sheets, RoHS, REACH and skin-contact statements are provided on request. Full ISO 10993 testing is coordinated with an accredited lab.
Can I get a printed instrument label on each cavity?
Yes — laser marking or screen printing of instrument names, part numbers and barcodes is available.
What is the lead time for a surgical tray insert?
Prototypes in 5–8 working days; validated production batches within 3 weeks.
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