Protective Packaging

Protective Packaging Solutions

Protective packaging keeps products intact from your factory to the customer's hands. NestPack engineers complete protective systems — foam cushioning inside hard cases, corrugated boxes with foam liners, wooden export crates with XLPE cradles and reusable ATA flight cases for field service kits. Our design team runs drop-height calculations, chooses the right foam density and specifies outer packaging based on freight mode (road, rail, sea, air). Buyers across aerospace, defence, medical, electronics and automotive rely on us for packaging that passes MIL-STD-810G, ASTM D4169 and ISTA transit tests.

+91 96863 88696

Made in India ISO-grade QC 35+ cities served Prototype in 5 days

What we offer

Drop-Height Design

Cushioning calculated for 30–100 cm drops with 2–5 reuse cycles.

Multi-Mode Freight

Road, rail, sea and air packaging systems.

Test-Aligned

MIL-STD-810G, ASTM D4169 and ISTA-referenced designs.

Foam + Outer

Foam interior paired with cases, corrugated or crates.

Reusable Systems

ATA flight cases for field kits and MRO tools.

Regulatory

ISPM-15 wood, RoHS foams, export documentation support.

Industries we serve

Materials & related products

Our process

01
Product Analysis
Weight, fragility, shock and vibration profile.
02
Design
Cushioning calculation and outer packaging selection.
03
Prototype & Test
First-article drop and vibration testing.
04
Manufacture
Volume production with QC and freight.

Delivering across India

Bengaluru dispatch with 2–4 day transit to every major industrial hub.

Frequently asked questions

What standards do you design against?

MIL-STD-810G, ASTM D4169, ISTA 2A/3A and customer-specific transit specs.

Can you package a fragile electronic assembly for sea freight?

Yes — sealed wooden crate with XLPE cradle, desiccant and shock indicators is our standard solution.

Do you offer reusable protective packaging?

Yes — hard cases with foam inserts and ATA-style flight cases for repeated field use.

How fast can you prototype?

5–8 working days from CAD or physical sample.

Do you handle export documentation?

We supply ISPM-15 certified wood and packaging spec sheets; export bill preparation is by the buyer's freight forwarder.