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NestPack Private Limited

Corrugated box size calculator

Corrugated Box Configurator

Enter your box size, choose RSC or HSC style, pick 3, 5 or 7-ply board and add a pallet. Request a quote from NestPack's Bengaluru factory.

Kraft corrugated shipping box with a taped top seam and fragile handling symbolsNestPack logo watermark

Live configuration summary

Box type
RSC / RSB — Regular Slotted
Box size (internal)
500 mm × 300 mm × 250 mm
Approx. box external
515.2 mm × 315.2 mm × 280.4 mm
Nominal internal volume
37.5 L
Board
5-ply, B/C flute (6–7.6 mm), kraft liner
Print / foam
plain · None
Pallet
wooden, 515.2 mm × 315.2 mm × 130 mm, centre
Box footprint
515.2 mm × 315.2 mm
Pallet footprint
515.2 mm × 315.2 mm
Overall palletised size
515.2 mm × 315.2 mm × 410.4 mm
Quantity
—

External size and volume are nominal estimates for planning. Pricing is shared in your quotation.

1. Box style
2. Dimensions

External size (B/C flute, 7.6 mm board): 515.2 mm × 315.2 mm × 280.4 mm

3. Pallet

Pallet length and width match the box outer size automatically — type a value to override. Pallet height is fixed at 130 mm and blocks are a fixed 100 × 100 mm.

4. Board & packaging
5. Quantity

RSC corrugated boxes

The standard shipping carton — four top and four bottom flaps. Efficient on board and suited to most industrial, e-commerce and export shipments.

HSC corrugated boxes

Open-top body with an optional telescopic lid — easy loading from above for machined parts, bulk components and heavy items.

Corrugated boxes with wooden pallets

Palletised supply for export and long-haul freight. Check footprint fit and total loaded height before you order.

Custom corrugated box manufacturer in Bengaluru

NestPack Private Limited manufactures custom corrugated, plywood and foam packaging at Sy No 100/4, Kaithota Road, Nagondanahalli, Whitefield, Bengaluru – 560066, supplying OEMs across India. Explore related solutions:

Frequently asked questions

What is the difference between RSC and HSC corrugated boxes?

An RSC (Regular Slotted Container) has four flaps on top and four on the bottom, all the same depth, meeting in the middle when closed. An HSC (Half Slotted Container) has bottom flaps only and an open top, usually closed with a separate lid.

Should I enter internal or external dimensions?

Enter internal dimensions when you know the size of the product that must fit inside. Choose external when your pallet, shelf or container space is the limit. The configurator shows both as nominal estimates.

Which board should I choose — 3-ply, 5-ply or 7-ply?

3-ply suits lighter products, 5-ply is common for general industrial shipping and 7-ply for heavier or export loads. If you are unsure, tick the recommendation option and our team will suggest a construction for your product and route.

Can you supply boxes with pallets and foam fitments?

Yes. NestPack supplies corrugated boxes with wooden, plywood or plastic pallets and EPE, XLPE or EVA foam fitments from our Whitefield, Bengaluru facility, with delivery across India.

How is the volume calculated?

Nominal volume is internal length × width × height. For example 500 × 300 × 250 mm internal gives 37.5 litres.