Carry-On Protective Cases
Wheeled and hand-carry hard cases for avionics LRUs, broadcast gear and field instruments. IP67 waterproof shells with custom XLPE foam fitments.
Sizes: 1510 / 1535 / 1560 carry-on equivalents
Cases & Foam
Protective Carry Cases & Hard Plastic Cases with Custom Foam Fitments
IP67 waterproof hard plastic cases paired with CNC-cut, pluck-and-pull, or layered XLPE foam interiors — engineered for avionics, defence, drones, broadcast, medical and surveying. Designed and cut in Whitefield, Bengaluru 560066. Shipped across India.
Avionics & LRU shipping
Defence weapons & optics
Broadcast & cinema gear
Medical field diagnostics
Surveying & calibration
Drone & UAV transport
Case Catalog
Hard Plastic Protective Cases — by Category
From micro pistol cases to long rifle / instrument cases, we supply the full range of rugged hard cases compatible with Pelican, Nanuk, SKB, Storm and Explorer footprints — each paired with a foam fitment cut to your equipment.
Long / Rifle Hard Cases
Long-format hard plastic cases with precision CNC foam for tactical rifles, surveying tripods and long instruments. Lockable, IP67 sealed.
Sizes: 1700 / 1720 / 1750 long-case equivalents
Drone & UAV Cases
Custom CNC foam cradles for folded quadcopters, controllers, batteries and propellers. Anti-static foam options for flight controllers.
Sizes: iM2400 / iM2500 / Nanuk 935-equiv
Camera & Broadcast Cases
Premium die-cut and CNC foam fitments for DSLR / cinema bodies, lenses, audio gear and accessories. Velvet-touch EVA top layer optional.
Sizes: 1500 / 1600 / 1610 broadcast equivalents
Medical & Diagnostic Field Cases
Layered XLPE + EVA foam inserts for portable diagnostic kits, defibrillators and surgical instrument transit. Wipe-clean, autoclave-friendly top layer.
Sizes: 1450 / 1500 / 1550 medical kits
Pistol & Micro Tool Cases
Compact pluck-and-pull foam cases for handguns, calibration probes, jewellery and small electronics. Push-button latches, IP67 sealed.
Sizes: 1050 / 1060 / 1075 / 1085 micro equivalents
Foam Interiors
Three Foam Fitment Options
Every case ships with the foam interior best suited to your equipment, budget and presentation requirements.
Pluck-and-Pull Foam
Pre-cubed PU foam grid — pull cubes by hand to shape any cavity. Fastest turnaround, ideal for prototyping and small-batch tool kits.
- Ester PU base
- 10mm cube grid
- 1–3 day lead time
CNC-Cut Precision Foam
CAD-designed cavities CNC-routed in XLPE or PU to ±0.5mm tolerance. The premium choice for production runs of avionics, medical and broadcast cases.
- ±0.5mm tolerance
- CAD from STEP / DXF
- XLPE or PU
Layered XLPE + EVA
High-density XLPE base for shock absorption with a contrasting EVA top layer for premium presentation. Engraving and branding optional.
- Two-tone presentation
- Closed-cell base
- Engravable top
Why NestPack Cases
Built for Indian field conditions
- IP67 waterproof, dust-proof shell with pressure-equalisation valve
- High-impact copolymer polypropylene — survives 1m drop tests loaded
- Stainless steel hardware, double-throw latches and padlock points
- Custom CAD foam designed from your STEP / DXF in 48 hours
- ESD-safe / anti-static foam available for avionics LRUs and PCBs
- Same-day pickup in Bengaluru, pan-India shipping in 3–5 days
FAQ
Cases & Foam — Common Questions
Do you supply both the hard case and the custom foam?
Yes. We supply protective hard plastic cases (Pelican / Nanuk / SKB / Storm / Explorer-compatible sizes) along with custom XLPE, PU or EVA foam fitments cut in our Whitefield, Bengaluru 560066 facility.
What hard case sizes can you provide?
Over 65 case-style references — from micro pistol cases (1050-equivalent) to long rifle / instrument cases (1750-equivalent) and lightweight Air-style carry-on cases. Browse the full catalog on our Hard Case Foam Fitments page.
What foam types are used inside the cases?
Pluck-and-pull pre-cubed foam (PU ester), CNC-cut precision cavities (XLPE / PU), layered XLPE with EVA top layer, and ESD/anti-static pink EPE for avionics LRUs and electronics.
Are the cases waterproof and IP-rated?
The hard plastic shells we supply are watertight and dust-proof to IP67-equivalent ratings, with pressure-equalisation valves, stainless hardware and double-throw latches.
What is the lead time for a custom case + foam combo?
Typical lead time is 7–14 working days for a CAD-designed CNC foam fitment inside a stock hard case. Pluck-foam combos can ship in 3–5 working days. We deliver across India with same-day pickup in Bengaluru.
Need a case + foam combo? We'll quote in 24 hours.
Send your equipment dimensions or a CAD file — we'll spec the right case size and design the foam interior. Made in Bengaluru 560066, shipped across India.